DURA-WELD GALVANIZED STEEL WELDED WIRE GABION MATTRESSES
SPECIFICATIONS - GALVANIZED & PVC COATED WELDED STEEL GABION MATTRESSES
MATERIAL:
Gabion Matresses are made of pre-galvanized 13 Gauge welded steel wire mesh with a nominal mesh size of 3" x 1.5" and supplied in various lengths and heights. Standard dimensions are: 12'x6', 9'x6' and 6'x6' having depths of 6", 9" or 12". Dimensions for heights, lengths, and widths are subject to a tolerance of 5% of manufacturer's stated sizes.
FABRICATION:
Gabion Mattresses are fabricated with the base, sides,ends, and diaphragms preassembled in the factory and shipped flat to the job site . Lids are shipped loose. Mattresses are assembled at the construction site into a rectangular unit of the specified size. Where the length of the gabion exceeds its width, the gabion are divided by diaphragms spaced on 3' centers. Diaphragms are spaced on 1.5' centers for river or steep slope installations.
Gabion Mattresses are made according to ASTM A-974-97, all wire used in the fabrication of the gabion and in the wiring operations conforms to US federal specifications QQ-W-461H and possess a soft tensile strength with a class 3 finish 5 zinc coating in accordance with ASTM A-641. Preformed steel wire spiral binders with a 3" pitch are used to assemble and interconnect empty gabions and meet the same specifications as the wire used in the mesh.
After assembly, the individual gabion units are interconnected to each other nd then filled with clean, hard stone from 3"-6" diameter. The lids are then closed and joined to the top edges of the individual gabions and diaphragms. Hog ring fasteners may be used in lieu of lacing wire for forming individual baskets and joining empty baskets together.
PVC COATED GABION MATTRESSES
The same specifications as for galvanized gabion mattresses apply with the additional polyvinyl chloride (PVC) coating which will be fuse bonded onto the welded mesh as follows:
Mesh Wire .................. core only ...... 0.087" (2.2 mm)
Spiral Binders ............. core only ......... 0.106(2.7 mm)
Lacing Wire & Twist Ties....core only ..... 0.087(2.2 mm)
PVC Coating Thickness 0.015" (0.4 mm) minimum per side
Gabion Mattresses
Dura-Weld gabion mattresses are a durable, low-profile solution for erosion control, slope stabilization, channel linings, embankment reinforcement, and flood prevention. Designed to withstand harsh environmental conditions, these rock-filled welded wire systems deliver unmatched structural integrity while blending seamlessly with natural landscapes.
Made from high-quality galvanized steel or PVC-coated reinforced wire mesh for enhanced corrosion resistance, our gabion mattresses promise superior performance in challenging environments. Their flexibility and strength make them a preferred choice for civil engineering projects, river bed preservation, bridge protection, and landscaping applications requiring long-term stability.
Features and Benefits of Dura-Weld Gabion Mattresses
Our Dura-Weld gabion mattresses stand out thanks to their advanced construction and functional advantages:
- Corrosion resistance: Galvanized steel wire protects against rust and degradation, even in high-moisture and chemically aggressive environments.
- Strength and stability: The welded wire construction provides structural integrity under heavy loads and high-flow conditions, making them ideal for slope stabilization, channel lining, bridge protection, foundation reinforcement, and stormwater management.
- Easy installation: Preassembled panels significantly reduce labor time and costs, streamlining construction efforts.
- Customizable sizes: Available in a range of dimensions to accommodate your project's needs.
- Eco-friendly: Natural fill materials integrate seamlessly into surrounding environments, promoting vegetation growth and enhancing ecosystem balance.
- Flexibility for uneven terrain: The adaptable design conforms to ground contours, allowing for effective stabilization of irregular slopes and embankments.
Applications and Use Cases
Dura-Weld gabion mattresses provide reliable solutions across diverse infrastructure and landscaping projects.
Erosion Control
Dura-Weld gabion mattresses protect riverbanks, canals, and coastal areas from water-induced erosion, mitigating long-term damage to surrounding infrastructure. Additionally, they prevent soil displacement caused by turbulent water flow in flood-prone regions.
Slope Stabilization
These riverbed mattresses secure embankments and steep inclines by reinforcing soil retention, reducing the risk of landslides and land degradation. Supporting vegetation growth and promoting sustainable stabilization over time are bonus use cases.
Channel Lining
Dura-Weld gabion mattresses reduce water flow velocity and prevent scouring in drainage channels, irrigation systems, river diversions, spillways, and aqueducts. As such, they serve as a reinforced foundation that withstands hydraulic pressure and sediment transport.
Bridge Protection
Gabion mattresses shield bridge abutments and foundations from water erosion, debris impact, soil displacement, structural degradation, and sediment buildup. They enhance structural longevity by reinforcing vulnerable areas against environmental wear.
Landscaping and Aesthetic Applications
These mattresses create visually appealing retaining walls and natural-looking drainage systems. They also serve as a functional yet decorative element in urban development and green infrastructure projects.
Why Choose Dura-Weld Gabion Mattresses?
Our Gabion mattresses offer a unique combination of durability, adaptability, and cost-effectiveness. Thanks to their corrosion-resistant materials, structural integrity, and efficient installation, they provide a long-term solution for erosion control, stabilization, and protection projects. Dura-Weld gabion mattresses deliver exceptional performance tailored to your project’s needs.
Secure Your Slopes and Infrastructure Today
Strengthen your projects with Dura-Weld gabion mattresses. They're the reliable choice for erosion control and structural reinforcement. Contact us today to learn more about our customizable options and how they can enhance your next project.
